Style FCR500 Spherical Arch Flanged Concentric Reducing Expansion Joint
PLX-FCR500-1w


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PRICES FOR LARGE END SIZES 72" AND SMALLER ARE SURFACE FREIGHT ALLOWED IN CONTINENTAL U.S.A.   LARGER SIZES ARE F.O.B. NEW YORK FACTORY AND CARRY A CRATING CHARGE.
Pipe
Size
Large End x
Small End (inches)
Length Single Spherical Arch (Including Back-Up Rings)
Std.
(in)
Max
(in)
FCR
500
Tube Cover FCR
500
Tube Cover FCR
500
Tube Cover
R Natural Natural B
N
Butyl
Neoprene
Butyl
Neoprene
Ni
NiN
E
NR
RN
Nitrile
Nitrile
EPDM
Neoprene
Natural
Ntirile
Neoprene
EPDM
Natural
Neoprene
1-1/2x1 6 18      
2 x 1
2x1-1/4
2x1-1/2
6 18   Call for prices  
2-1/2x1
2-1/2x1-1/2
2-1/2x2
6 18      
3 x 1
3x1-1/2
3 x 2
3x2-1/2
8 18      
3-1/2x2
3-1/2x2-1/2
9 18      
4x1-1/2
4 x 2
4 x 3
8 18      
5 x 2
5 x 2-1/2
5 x 3
5 x 4-1/2
8 18      
6 x 2
6 x 2-1/2
6 x 3
6 x 4
6 x 5
8 12      
8 x 2
8 x 3
8 x 4
8 x 5
8 x 6
8 18      
10 x 4
10x 5
10x 6
10 x 8
8 18      
12 x 6
12 x 8
12 x 10
10
10
10
24
18
36
     
14 x 8
14 x 10
14 x 12
10
10
10
18
24
24
     
16 x 8
16 x10
16 x 12
16 x 14
12 18      
18 x 8
18 x 12
18 x 14
18x 16
12
12
12
12
18
18
18
30
     
20 x 14
20 x 16
20 x 18
12 18      
22 x18
22 x 20
12 18      
24 x 14
24 x 16
24 x 18
24 x 20
14
14
14
14
20
18
30
24
     
26 x 24 14 16      
28 x 24 14 18      
30 x 18
30 x 20
30 x 24
14
14
14
24
24
18
     
32 x 30 14 18      
36 x30
36 x 32
36 x 33
14
14
14
36
18
18
     
42 x 30
42 x 36
16 24      
48 x 30
48 x 36
48 x 40
48 x 42
16
16
16
16
30
24
18
18
     
54 x 36
54 x 42
54 x 48
16
16
16
28
24
18
     
60 x 54 16 18      
84 x 78 16 18      
Pipe
Size
Large End x
Small End (inches)
Length Single Spherical Arch (Including Back-Up Rings)
Std.
(in)
Max
(in)
FCR
500
Tube Cover FCR
500
Tube Cover Set of
Control
Rods
Set of
Back-Up Rings
H
HN
NH
Hypalon®
Hypalon®
Neoprene
Hypalon®
Neoprene
Hypalon®
V Viton® Viton®
1-1/2x1 6 18        
2 x 1
2x1-1/4
2x1-1/2
6 18   Call for prices    
2-1/2x1
2-1/2x1-1/2
2-1/2x2
6 18        
3 x 1
3x1-1/2
3 x 2
3x2-1/2
8 18        
3-1/2x2
3-1/2x2-1/2
9 18        
4x1-1/2
4 x 2
4 x 3
8 18        
5 x 2
5 x 2-1/2
5 x 3
5 x 4-1/2
8 18        
6 x 2
6 x 2-1/2
6 x 3
6 x 4
6 x 5
8 12        
8 x 2
8 x 3
8 x 4
8 x 5
8 x 6
8 18        
10 x 4
10x 5
10x 6
10 x 8
8 18        
12 x 6
12 x 8
12 x 10
10
10
10
24
18
36
       
14 x 8
14 x 10
14 x 12
12 18        
16 x 8
16 x10
16 x12
16 x 14
12 18        
18 x 8
18 x 12
18 x 14
18 x 16
12
12
12
12
18
18
18
30
       
20 x 14
20 x 16
20 x 18
12 18        
22 x 18
22 x 20
12 18        
24 x 14
24 x 16
24 x 18
24 x 20
14
14
14
14
20
18
30
24
       
26 x 24 14 16        
28 x 24 14 18        
30 x 18
30 x 20
30 x 24
14
14
14
24
24
18
       
32 x 30 14 18        
36 x 30
36 x 32
36 x 33
14
14
14
36
18
18
       
42 x 30
42 x 36
16 24        
48 x30
48 x 36
48 x 40
48 x 42
16
16
16
16
30
24
18
18
       
54 x 36
54 x 42
54 x 48
16
16
16
28
24
18
       
60 x 54 16 18        
84 x 78 16 18        

Unusual Sizes With In House Tooling

All Prices Include Delivery in Continental USA
Pipe
Size
Large End x
Small End (inches)
Length Single Spherical Arch  (Including Back-Up Rings)
Std.
(in)
Max
(in)
FCR
500
Tube Cover FCR
500
Tube Cover FCR
500
Tube Cover
R Natural Natural B
N
Butyl
Neoprene
Butyl
Neoprene
Ni
NiN
E
NR
RN
Nitrile
Nitrile
EPDM
Neoprene
Natural
Ntirile
Neoprene
EPDM
Natural
Neoprene
3-1/2x3-1/4 9 18      
4-1/2x2-1/2
4-1/2x3
4-1/2x3-1/2
8 18   Call for prices  
5x4-3/8 8 18      
5-9/16x4-1/2 10 12      
6-5/8x4-1/2
6-5/8x6-1/4
10 12      
23-1/2x21 14 16      
Pipe
Size
Large End x
Small End (inches)
Length Single Spherical Arch Sizes (Including Back-Up Rings)
Std.
(in)
Max
(in)
FCR
500
Tube Cover FCR
500
Tube Cover Set of
Control
Rods
Set of
Back-Up
Rings
H
HN
NH
Hypalon®
Hypalon®
Neoprene
Hypalon®
Neoprene
Hypalon®
V Viton® Viton®
3-1/2x3-1/4 9 18        
4-1/2x2-1/2
4-1/2x3
4-1/2x3-1/2
8 18   Call for prices    
5x4-3/8 8 18        
5-9/16x4-1/2 10 12        
6-5/8x4-1/2
6-5/8x6-1/4
10 12        
23-1/2x21 14 16        
1. Expansion Joints Only
Prices include back-up rings.  To determine the price of the expansion joint only, deduct the price of back-up rings from the above prices.
Example
3 x 2
FCR500R-8
$425 List Price
-$50Set of Back-Up rings
$375 Total Price without Back-Up Rings
2. Filled Arch Joints
a.) The flowing spherical shape of the arch eliminates sediment build up and insures smooth flow.  Spherical arches are never filled.
3. Longer Than Standard Face to Face Dimensions
a.) If buying with back-up rings, add 4% to prices above for every additional 2" of length or fraction thereof.

b.) If buying longer reducer only, after adding 4% to the above prices for every additional 2" of length or fraction thereof, deduct the published price of the back-up rings.
Example
3 x 2
FCR500R-11-1/2

$425 List Price
x1.08
$495.00 Total Price with Back-Up Rings
-$50.00Set of Back-up rings
$409.00 Total Price without Back-Up Rings
4. Shorter Than Standard Face To Face Dimensions
Shorter than standard face to face dimensions are not recommended as under pressure the arch expands, which may force the cover against the flange bolt heads.     This can damage the cover and decrease service life.
5. Style FCR2500 High Temperature Reducers
For Operating Temperatures above 250F, multiply FCR500E or FCR500V list price by:
Size (Large I.D.) FCR2500E
(350oF)
FCR2500AV
(400oF)

1-1/2 thru 6
8 thru 14
16 thru 24
26 thru 96

1.14
1.10
1.10
1.08

1.08
1.06
1.05
1.04

Example
3 x 2
FCR2500E-8

$500 List Price
x1.14
$570.00 Total Price of FCR2500E

Prices subject to change

6. Compression Sleeves for Control Rods
Add 20% to control rod pricing if compression sleeves are required.

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Example
3 x 2
FCR500R-8

$70 Control Rod List Price
x1.2
$84.00 Total Price of Control Rods with Compression Sleeves

7. Standard Ratings and Higher Pressure Joints
Higher pressure joints can be supplied as tabulated.  The 500 column below shows standard pressure ratings.
Size
Large I.D.
(in)
Rated Standard Working Pressure (psi) Vac.
(in.)
FCR
500
FCR
510
FCR
520
FCR
530
FCR
540
FCR
550
1-1/2-4
5-12
14
16-26
28-44
46-6
66-96
170
140
90
70
60
60
50
250
210
130
100
90
90
70
-
250
160
130
110
110
90
-
-
190
150
130
-
-
-
-
230
180
-
-
-
-
-
250
200
-
-
-
30
30
30
30
30
30
30
30
Increase prices by the following percentages or multipliers.  Prices include heavier rings when required.

Style

%Increase

Multiplier

FCR510
FCR520
FCR530
FCR540
FCR550
15
20
25
30
35
1.15
1.20
1.25
1.30
1.35
Type FCR500 Maximum Operating Temperature
Type Tube Cover TempoF
B
E
H
HN
N
NH
Ni
NiN
NR

R
RN
V
Butyl
EPDM
Hypalon®
Hypalon®
Neoprene
Neoprene
Nitrile
Nitrile
Neoprene
Natural
Natural
Viton®
Butyl
EPDM
Hypalon®
Neoprene
Neoprene
Hypalon®
Nitrile
Neoprene
Natural
Natural
Neorene
Viton®
225
225
225
225
225
225
210
210
180
180
180
225
 
Allowable Movements (inches)
Size
Large I.D.
Axial
Compression
Axial
Extension
Lateral
Deflection
1-1/2-8
10-20
22-40
42
44-96
7/8
1-1/2
1-5/8
1-3/4
2-1/8
5/8
7/8
1
1
1-1/8
5/8
7/8
1
1
1-1/8

Example  10 x 8
FCR530R-8

$800 List Price
x1.25
$10000.00 Total Price for FCR530R

8. Hydrostatic and Vacuum Testing Charges
Prices include tests to 50% above pressure ratings and/or vacuum as required.   Standard test times are a maximum of 10 minutes.  If longer periods at pressure or vacuum are required, add 10% for each additional 5 minutes.
Size
(in)
First Expansion Joint Each Additional Expansion Joint
Each
Pressure
Test
Each
Vacuum
Test
Pressure
&Vacuum
Test
Each
Pressure
Test
Each
Vacuum
Test
Pressure
& Vacuum
Test
1 - 12
14 - 28
30 - 48
50 - 60
62 - 96
$75
100
200
250
800
$75
100
200
250
800
$100
150
275
325
1000
$50
75
175
225
750
$50
75
175
225
750
$75
125
225
275
900

All Test Charges are Net and Not Subject to Discounts.  All prices subject to change.

Example
16"x8"
Expansion Joint
Pressure Test
for 20 minutes

$100 Pressure Test
x1.2
$120 Total net Price for 20 Minute Pressure Test

9. Prices for Unlisted Sizes
We have tooling for all the listed sizes.  If you require a size that is not listed, the expansion joint can be priced by using the price of the large I.D. listed above and adding a one time tooling charge as follows: 
Large I.D.
(in)
Small I.D.
(in)
Tooling
Charge
Max. F.F.
(in)
1-1/2 to 6
8 to 12
14 to 18
20 to 30
32 to 48
50 to 60
As Req'd
As Req'd
As Req'd
As Req'd
As Req'd
As Req'd
$600.00
800.00
1100.00
1600.00
2300.00
3900.00
18
24
24
24
24
24

All Tooling Charges are Net and Not Subject to Discounts. All prices subject to change.

Example
2-30x28
FCR500R-
16-1/2

$2880 List price of large I.D. with back-up rings.
x1.08
$3110.40 Total List Each
  x2 Two joints required
$6220.80 Total List Subject to Normal Discounts
+$1600.00 Net Tooling Charge

10. Please call the factory for latest pricing and for the following situations
a.) Offset or non-parallel flanges as special forms are normally required.
b.) Any Navy, Coast Guard or military application with specific specifications and/or special drillings.
c.) Any drilling other than standard ASA-150 or flange patterns shown in the series 500 catalog.
d.) Pressure requirements beyond 550 ratings tabulated in (7).
e.) Sizes shorter than standard face to face dimensions.
f.) Sizes where tooling charges are not listed in (9).
11. Ordering Information
If ordering -
a. Standard Length with Back-up Rings - Call out large I.D. x small I.D., material and length. Example 3x2 FCR500R-8.
b. Longer Lengths - As above Example 3 x 2 FCR500R-10-1/2.
c. Without Back-up Rings - Order as above adding "wo Rings"  Example 3 x 2 FCR500R-8 wo Rings.
d. Higher Pressure Joints (510 thru 550) - Order as above but with proper designation Example 3 x 2 FCR520R-8.
e. Pressure and/or Vacuum Testing - Completely describe the test Example 3 x 2 FCR500R-8 w/Vacuum test 15 min.
f. Back-up Rings Only - Example 1 set 3 x 2 FCR500 Rings Only
g. Control Rods - Example 1 set 3 x 2 FCR500 Control Rods.
h. Control rods with Compression Sleeves - Example 1 set 3 x 2 FCR500 Control rods w/Sleeves.
i. Higher Temperatures - Order as style FRCR2500E or FCR2500AV Example FCR2500E-8.